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Industrial · Lahore, Punjab

Hashim Textile — 177 kW

The clearest EPC+ comparison on this site: 177 kW delivered at PKR 56 a watt, against the PKR 62–72 the same job costs bought the conventional way.

Cost per watt
PKR 56/W

Total project cost including the 4% consultancy fee, divided by capacity

Conventional range
PKR 62–72/W

Prevailing market pricing for the same scope bought through a contractor

Client saving
PKR 2.5–3M

The delivered cost against the conventional range, on this project

Consultancy fee
PKR 382,579

4% of PKR 9,564,480 equipment cost, invoiced on commissioning

How it was done

The engineering decisions

  1. Two ways to buy the same solar plant

    Almost every industrial solar job in Pakistan is bought one of two ways. Either you hire a consultant to design it and a contractor to build it, and the two spend the project blaming each other — or you hand the whole thing to one contractor, who prices the equipment at whatever margin the market will bear and has no reason to tell you what it actually cost. The first route is expensive and slow. The second is faster and you cannot see inside it. What I do is the third thing: the consultancy and the execution are the same accountable party, but the procurement is transparent. Globally that structure is called EPC+. This project is the cleanest example of it I have delivered, because here the alternative price is on record.

  2. Designing to the constraint, not to the roof

    The mill needed meaningful capacity from a roof that did not obviously have room for it. The conventional answer is to fit fewer, cheaper panels and tell the client that is what the space allows. I specified 615W Longi N-Type bifacial modules instead — a higher wattage per square metre, which is what buys capacity when area rather than budget is the binding constraint. That got the system to 177 kW on the available roof. It also lowered the total project cost by over PKR 1.5M against the alternative design, because a smaller number of higher-output modules needs less structure, less cable and less labour than a larger number of cheap ones.

  3. What it cost, line by line

    Equipment came to PKR 9,564,480, invoiced to the client at the original supplier prices with nothing added. My consultancy fee was 4% of that — PKR 382,579 — making the total project amount PKR 9,947,059. Divided by 177 kW of installed capacity, that is PKR 56 a watt, fee included. The same scope bought through a contractor in this market runs PKR 62–72 a watt. On this project that is a difference of roughly PKR 2.5 to 3 million, and it exists for one structural reason: there is no margin on the hardware, because I do not sell the hardware.

  4. What was actually installed

    A single Huawei 115 kW inverter, 615W Longi N-Type bifacial modules, a customised aluminium P1 rail structure, and 6mm double-XLPO DC cable throughout. The structure was fabricated to the roof rather than ordered as a standard kit, which is the line item a cheap quote trims and the one that decides whether an array survives twenty monsoon seasons. The design was modelled in PVsyst before anything was bought, including shading, so the layout was checked rather than assumed — and the model is scalable, so the mill can extend the array later without redesigning what is already on the roof.

  5. What happens after commissioning

    Lifetime after-sales, included rather than sold as a contract, and ongoing generation monitoring. That is not generosity. On a model where I take 4% once and nothing on the equipment, a client who comes back is the only thing that compounds — so staying reachable is the business, not a favour. The mill has a design that can grow, invoices it can audit, and the engineer who specified the system on the end of a phone.

Specification

Why this equipment, on this site

Every line in the bill of materials was a decision with a reason. These are the ones worth explaining.

Modules

615W Longi N-Type bifacial

Higher wattage per square metre — capacity bought where roof area, not budget, was the constraint.

Inverter

1 × Huawei 115 kW

Single unit at this capacity: the more efficient configuration, and a fault here is a service call rather than a plant shutdown.

Structure

Customised aluminium P1 rail

Fabricated to this roof rather than a standard kit. The line item a cheap quote trims first.

DC cable

6mm double XLPO

Double-insulated and UV-stable, sized for string current with voltage drop calculated.

Design tool

PVsyst

Shading and layout modelled before procurement, and built to remain scalable for a later extension.

What I was paid

The same terms as every project on this site

Equipment bought at wholesale and invoiced to the client in the supplier's own name. No margin taken on any of it. My fee is 4% of total project cost, invoiced once the system is commissioned and generating.

The client holds every original invoice. They can check what a panel or an inverter costs in the Lahore market, and I expect them to — the model only works if the paperwork survives that.

Project record

Commissioned
—
System type
On-grid
Structure
Customised aluminium P1 rail structure
Page updated
11 Aug 2026

Published with the client's written consent. Figures attributed to the client are marked as theirs.

The reasoning

Why this system was designed the way it was

The decisions on this project follow rules that apply to most sites in Pakistan. I have written them up in full — the sizing arithmetic under net billing, what payback really looks like against measured data, and how to check a quotation before you sign it.

More delivered work

  • Simta Foods · Vehari Industrial

    1 MW

    PANELS
    594 × JA 715W N-Type Bifacial
    INVERTERS
    2 × SOLIS S5-GC125K 125 kW
    COMMISSIONED
    —

    MONTHLY SAVING
    PKR 1,900,000
    PAYBACK
    14 months
    MY FEE
    4%, on commissioning

    A megawatt on a food plant that runs its load through daylight — and 77 days of monitoring data, including the twelve days the inverters were off.

    Read the case study : Simta Foods, Vehari Industrial Estate — 1 MW

  • Hassan Flour Mill · DG Khan

    500 kW

    PANELS
    720 × Canadian 695W N-Type TOPCon
    INVERTERS
    4 × Huawei SUN2000-115KTL 115 kW
    COMMISSIONED
    DEC 2024

    MY FEE
    4%, on commissioning

    Half a megawatt squeezed onto a constrained site by deliberately accepting a shading loss — and gaining 12,000 units a year by doing it.

    Read the case study : Hassan Flour Mill, DG Khan — 500 kW

All case studies